Sunday, June 22, 2008

Pressure Regulator Problems



Pressure regulator valves are a critical component on the water system, controlling both pressure and volume. Regulator frequently fail resulting in leaking pipes, running toilets, leaking relief valves on water heaters, exploding water filters and a variety of other problems. The manufacturers typically recommend replacing the valve every 5 years, however, 10 years is probably a more reasonable time. We see pressure regulators failing mostly at ages 5-30 years old. Signs of failure are whistling, leaking, fluctuating or surging water flow and the more obvious plumbing failures. My preferred brand of regulator are Wilkins,Watts and Acme. However, the Watts N55 and N35 models have an unusually high call back rate related to the valve being noisy. I normally suggest setting a regulator at a pressure between 45-80 PSI. To test your pressure a test gauge can be purchased at your local box lot store or online. The guage can be screwed on to the outside hose spigot or if the water heater is not to old can be screwed onto the water heater drain valve (old heaters tend to have sediment at the bottom quickly jamming the guage). When checking the pressure always check to make sure you are attaching to a faucet that is after the pressure reducing valve to get the proper reading. Purchasing a guage with a high limit needle will allow you to also check for pressure fluctuations due to thermal expansion or a regulator which is periodically failing.

Monday, November 26, 2007

High Water Pressure, Pressure Regulators and Effects on Water Heaters



This article is in response to a call that came into today about a 4 year old water heater tank leaking. I dispatched a plumber to the call and found that the water pressure in the house was 150 PSI (pounds per square inch). Normally allowable water pressure is the range of 40-65 PSI (recommended), and/or under 80 PSI. Water heater tanks, fixtures, supply lines, toilet parts, valves are mostly designed to work under 80 PSI, but may have failure (burst or leak) pressure slightly higher.

Todays customer asked why so little pressure increase could cause a tank to fail. Basically a little pressure adds up over a large surface area. Here are some basic calculations. Force equals pressure multilplied by area (LB=PSI x SF). A 40 gallon water heater is aproximately 50" tall and 18" wide. Therefore the internal surface area is about 23 square feet. At 50 PSI the force of the water on the tank is aproximately 166, 750 lbs or 83 tons. At 150 PSI the force of the water on the tank is 500,250 lbs or 250 tons. The tank is designed to withstand some high pressure but the welded seams can only hold so much.

The water heaters welded seams are subjected to cyclical thermal expansion and contraction as the water heater heats the water. The glass lining of the tank also wears with this movement and eventually raw metal is exposed. The water will eat the metal slowly and the anode rod will help to slow the slow the corrosion.

At any rate, high will cause a water heater to fail before its time. We installed a new pressure regulator and replaced the water heater. Hopefully, the customer will get 8-10 years (average life according to the insurance adjuster) out of this new heater.

Michael Whitman
Atlantis Plumbing
770-505-8570